Daimler and BASF Jointly develop Smart Forvision EV concept

Daimler and BASF have developed a new concept vehicle that combines both companies' ideas for holistic electric mobility. The resulting vehicle is the smart forvision, which has been developed with a special emphasis on energy efficiency, temperature management and lightweight design. The smart forvision will have its world premiere at the 64th International Motor Show in Frankfurt.

Both Daimler and BASF are engaged in wide-ranging research and development work aimed at getting electric cars on the road and ensuring that electric mobility becomes part of everyday life as soon as possible. Daimler is embracing the age of electric mobility: it is the first car manufacturer to have released four electric production models, and its smart fortwo electric drive is a pioneer among battery-driven vehicles. BASF, the world's largest supplier of chemical products to the automotive industry, develops sustainable, environmentally friendly solutions for the energy-efficient mobility of tomorrow. The two companies have now combined their technological competencies for the first time, developing a forward-looking vehicle concept that offers decisive solutions to the challenges of the future. The new vehicle brings design, lifestyle and technology together to form a new functional whole.

"In this joint project with Daimler we have successfully developed a holistic approach to urban mobility of the future. This is something we are very proud of. Our research activities make an important contribution to ensuring that electric cars are affordable, environmentally friendly and sustainable," says Dr. Andreas Kreimeyer, member of the Board of Executive Directors and Research Executive Director of BASF SE.

"The smart forvision is an impressive example of what can be achieved when two leading companies from two very different sectors sit down together. It was exciting to see how our developers and designers worked with the researchers at BASF and came up with a joint vehicle concept that provides a meaningful insight into the future of electric mobility," says Dr. Thomas Weber, Daimler AG board member responsible for Group Research and Development at Mercedes-Benz Cars.

Because it has always set itself apart from other vehicle concepts, the smart was predestined for this joint project. As a result, the smart forvision is the perfect vehicle for showcasing new technologies. The researchers and developers have succeeded in combining no less than five automotive world premieres in the new concept vehicle. Transparent organic solar cells, transparent organic light-emitting diodes, all-plastic wheels, new lightweight body components and infrared-reflective films and coatings all help to reduce the vehicle's energy consumption and thus increase its range and practicality.

Energy efficiency

State-of-the-art materials and technologies allow new concepts to be implemented in the electric car that not only save energy, but even generate it. The resulting increase in range contributes to further improving the performance and economy of electric vehicles. The smart forvision features energy-efficient solutions such as power-generating solar cells based on organic-chemical dyes on the roof. Combined together with energy-saving organic light-emitting diodes (OLEDs), the vehicle's roof, which is covered in solar cells, is not just environmentally friendly, but a real design highlight as well.

One challenge in ensuring the continuing development of electric mobility is sustainably producing and using the power required to drive the cars. Electric mobility is at its most effective in preventing climate change and protecting the environment when the energy required for it is generated highly efficiently and with minimal CO2 emissions. For this reason BASF is also working on solutions for producing electricity from renewable energies such as wind and solar power.

Multifunctional lightweight design

The lighter an electric vehicle is, the less drive energy it requires, and the greater its range will be. Making vehicles lighter will therefore be one of the key challenges for electric mobility in the future, and BASF can make an important contribution here. Lightweight design means replacing heavy, metal components with composite plastic materials that offer the same functionality and stability. Weight can be reduced particularly successfully by substituting load-bearing components, for example the chassis, with fiber-reinforced plastics. Moreover, the smart forvision features the first ever all-plastic wheel suitable for series production, made from the new high-performance material Ultramid® Structure developed by BASF. This material, which is just as stable as metal, can reduce weight by up to 30 percent.

Comprehensive temperature management

The heating and air conditioning systems in vehicles are major consumers of energy. The amount of energy needed to heat up or cool down the vehicle's interior can be reduced with the help of a comprehensive temperature management system that uses innovative materials such as polymer films in the windows to reflect thermal radiation, and high-performance insulating materials.
The smart forvision brings together these forward-looking technologies from the chemical industry with a unique mobility concept and distinctive design. Together, the automotive and chemical industries are making a significant contribution to the affordability, environmental friendliness and safety of electric vehicles. In the smart forvision, Daimler and BASF have laid the perfect foundations for efficient, sustainable, uncompromising electric mobility.

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BMW opens new Moses Lake carbon fiber factory

BMW's new carbon fiber factory in the United States has brought advanced, lightweight materials developed in Formula One racing one step closer to consumers' driveways.

The German carmaker opened the ultra-modern production plant in Moses Lake, Washington state, on Thursday to supply carbon fiber for its highly anticipated, all-electric i3 Concept car.

Built through a 2009 joint venture with materials specialist SGL Carbon, the $100 million (70 million euro) facility is powered entirely by locally generated hydroelecricity. It will produce up to 3,000 metric tons of carbon fiber annually.

"The facility has been erected in only 10 months and will be the most cost efficient carbon fiber plant using modern technologies," said Andreas Wüllner, Managing Director of SGL Automotive Carbon Fibers.

The fibers produced in Moses Lake will be woven into lightweight fabrics at a second joint venture site in Wackersdorf, Germany, before being formed into carbon fiber reinforced plastic (CFRP) parts and components at the BMW plant in Landshut. From there they will be transported to Leipzig, where series production of the i3 is due to start in 2013.

Electric era

The i3 urban vehicle will be the first model in BMW's new i sub-brand of lightweight, energy efficient models. The larger and sportier i8 is expected to be released in 2014.

"Carbon fibers are a key construction material for the automotive industry of the 21st century and will change the way we develop and build cars," BMW chief executive Norbert Reithofer said in a statement.

"It's a revolution in automotive design," Klaus Draeger, the company's head of development, said earlier.

Fiber of the future

Because of its lightweight properties and proven strength, carbon fiber has long been used in the construction of high-performance racing cars and aircraft.

When carbon fibers are woven, they weigh in around 50 percent lighter than steel and roughly 30 percent lighter than aluminum, making CFRP the lightest material that can be used in a car body without sacrificing safety.

The i3's carbon fiber passenger shell makes it 250 to 350 kilograms lighter than a conventional electric car. BMW said that means more dynamic handling and improved range.

Other benefits of CFRP include corrosion resistance and resilience in severe climate conditions. The material shows little change in shape and size regardless of temperature fluctuations.

"Carbon is the fiber of the future," said Ferdinand Dudenhöffer, an automotive expert at the University Duisburg-Essen. "The heavy use in Formula One racing cars is an indicator that it will filter down to the mass market once the cost of production becomes more affordable. BMW is the closest to achieving solutions on a large scale."

Daimler & Volkswagen follow suit

BMW is not alone in the race to make carbon fiber vehicles easily available to consumers. In April of 2010 Daimler followed BMW's lead by forming a partnership with Toray Industries, a Japanese carbon producer. The group plans to begin mass production of carbon parts for the Mercedes-Benz brand in 2012 at a plant outside Stuttgart, Germany.

With no new plans to mass produce carbon fiber technology in car bodies, Daimler's efforts have focused on high end of the auto market. In 2004, Daimler began offering the Mercedes-Benz McLaren SLR with a carbon-fiber body to match its ceramic disc brakes and 377,000-euro price tag. About 2,000 of the vehicles were sold before production ceased in 2009.

Last, but certainly not least, Volkswagen became the latest German automaker to invest in a major carbon fiber producer when it announced in February of this year that it had purchased an 8.18 percent stake in SGL Carbon. While Volkswagen stated that it does not intend to increase its stake in SGL Carbon, the news certainly came as a surprise to BMW, which had previously bought into the company.

Volkswagen has been pouring resources into its XL1 concept vehicle, which debuted at this year's Qatar Motor show. With a prototype that can travel 100 kilometers on just one liter of diesel fuel, the vehicle is fitted with a lightweight passenger shell constructed of carbon fiber.

Despite the innovations and progress being made in carbon fiber production, Stefan Bratzel, director of the Center of Automotive Management in Bergisch-Gladbach, said carmakers were yet to answer one major question: "A full carbon body could be quite difficult to repair. What will be key is if there's a strategy to deal with that issue."

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Volkswagen Nils Concept Set to Debut at Frankfurt Motor Show

The tiny, single-seat Volkswagen Nils concept will make its public debut at the Frankfurt Motor Show later this month. It is supposed to offer sports car-like performance with zero emissions and silent propulsion.

Volkswagen says the Nils concept is designed just like a Formula 1 racer. Much like Audi’s Urban Concepts, the single seat is mounted in the center of the car, the engine resides just aft of the driver, and the 17-inch wheels — wrapped in low rolling resistance tires — are placed outboard of the body. Entrance into the cabin is provided by polycarbonate gullwing doors, one placed on each side of the car.The body has few sharp angles and two small rear fins to help with aerodynamics. Never mind the F1 inspiration: the look is more akin to a narrow egg placed on wheels.

The Nils is powered by a 15 kW electric motor – with a 25 kW over boost-like function – that draws juice from a 5.3-kWh lithium-ion battery. VW says that allows for a range of about 40 miles, and can be charged using a 230-volt outlet (the standard in Europe) in about two hours. According to Volkswagen, 73.9 percent of German commuters drive less than 15.5 miles on driving to work, making the Nils the right size and right range for urban commuters.

The Nils weighs only 1014 lbs, thanks to all-aluminum construction, and is expected to accelerate from 0-62 mph in under 11 seconds. The electric motor pushes out around 95 lb-ft of torque and sends powerto the rear wheels through a one-speed transmission.

To help quell nerves over the Nils’ diminutive size, the is equipped with a radar-based automatic braking system, a collision warning system, four disc brakes, and electronic stability control. The wing doors include a crash reinforcement section, and the aluminum space frame has been designed to act as a safety cell in the event of a collision.

The Volkswagen Nils concept will make its debut at the Frankfurt Motor Show next month.

Source: Volkswagen

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First Canadian Nissan LEAFs Sold Out within two hours

Over the weekend, Nissan Canada opened the reservation process for the Nissan LEAF, with all Model Year 11 inventory reserved by Canadian consumers within two hours. At noon on Saturday, August 27th, those registered at www.nissan.ca/leaf and living within the vicinity of one of the 27 Nissan LEAF certified dealers, were invited to reserve a Nissan LEAF, bringing them one step closer to having the all-electric car plugged into their home garage.

"Response from Canadians since we first revealed the Nissan LEAF in 2009 has been astounding so we're not surprised that our first inventory of 40 model year '11 cars were snapped up so quickly," said Judy Wheeler, Director of Marketing, Nissan Canada, Inc. "We expect this momentum to continue when we reopen reservations for model year '12 cars in the coming month, so keep your eyes open for more and more Nissan LEAFs driving around Canadians cities soon."

Delivery to the first wave of consumers will begin in September and continue into the fall. Nissan is carefully managing the purchase process from the first step, when consumers sign up on www.nissan.ca/leaf, until the customer drives the Nissan LEAF home and plugs it into a personal charging dock. Through Model Year 12, Nissan expects to release around 600 Nissan Leaf on the Canadian market through several waves of reservations into next year.

Reservations for Model Year 12 Nissan LEAFs will open in the coming months.

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Siemens and Volvo Form Electric-Car Venture

German industrial conglomerate Siemens AG said Wednesday it has agreed with Sweden's Volvo Car Corp. on a strategic cooperation agreement on electric cars.

The focus will be on the joint development of electrical-drive technology, power electronics and charging technology as well as the integration of those systems into Volvo C 30 Electric cars, Munich-based Siemens said in a statement.

It added that the first vehicles will be on the test tracks at the end of this year.

Beginning in late 2012, Volvo will be delivering a test series of up to 200 vehicles to Siemens, which will then be tested as part of an internal Siemens test fleet, the German company said.

Volvo Car Corp. was last year acquired by China's Zhejiang Geely Holding Group Co. from Ford Motor Co.

For Siemens, the partnership is another step toward a greener image. Siemens touts itself as a pioneer in electric vehicles, and developed electric trams as early as the end of the 19th century.

Cooperations between companies are increasingly common in the development of environmentally friendly vehicles as a means to share the high entry costs and risks. General Motors Co. and LG Electronics Inc. also recently announced their partnership in the development of electric vehicles.

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Old Top Gear EV1 Electric [video]

Old Top Gear from 1997 Quentin Willson roadtests the EV1 Electric

This clip was extracted from the episode that was first broadcast on the 24th April 1997

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Toyota set new EV Lap Record @ Nürburgring [video]

Toyota Motorsport GmbH (TMG) has set a new lap record for an electric vehicle (EV) at the legendary 20.8km Nürburgring Nordschleife circuit in Germany.

The TMG EV P001, with 100% electric powertrain and Jochen Krumbach at the wheel, set a new lap record of 7mins 47.794secs to beat the previous lap record, which stood at 9mins 1.338secs, by a very substantial margin.

Using two electric motors, the TMG electric powertrain has a top speed of 260km/h which combined with 800Nm of torque to achieve impressive speeds on the extremely challenging Nordschleife track, which includes significant elevation changes and lengthy flat-out sections.

TMG's target prior to the 29 August record run was to become the first electric vehicle break the eight-minute barrier and this was achieved comfortably on a day when the notoriously changeable Nürburgring weather stayed fine, although track temperatures were relatively low.

Such performance shows TMG's electric powertrain is ideal to power any future single-make electric motorsport series and TMG will begin commercial sales of this technology in 2012. TMG continues to advance its electric vehicle capability for motorsport applications with in-house development of the electric powertrain and ongoing investigations into alternative chassis solutions.

Pascal Vasselon, TMG's Technical Director, said: "The goals for this project were twofold: obviously we wanted to set a new EV lap record and I am very pleased we could achieve that so comprehensively. On the other hand, we also wanted to learn more about the operation of our electric powertrain in extreme circumstances; in motorsport there is no more extreme circuit than the Nürburgring. On the record lap the TMG EV P001 performed better than in testing due to the improvement we already could make based on that experience. We have enhanced our electric powertrain development thanks to the information our engineers have gained and our future EV products will benefit from this project."

Rob Leupen, TMG's Director Business Operations, said: "This is a very impressive achievement which really shows the huge potential for electric powertrains to deliver fast, exciting action on the race track. There's no doubt that electric motorsport can be every bit as thrilling as traditional racing and it was an amazing sensation to watch the TMG electric vehicle fly past on the Nordschleife, with only the sound of wind rushing past and tyres squealing. To achieve a new lap record at the first attempt, and by such a huge margin, is a great achievement and I am very proud to see TMG's name in the record books. But this is not the end of the story for TMG and I hope we will see our electric powertrains in action on the track again soon."

The new lap record was completed on road-legal tyres, using the complete Nordschleife track. It was verified by independent lap timing.

TMG extends its thanks to its partners in this achievement: Aguti created and implemented the livery concept while rational motion integrated the electric powertrain, traction battery and control strategies. EVO Electric motor technology delivered the power. The TMG EV P001 is based on a Radical chassis as modified by TMG for e-WOLF.

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FIA call for Expressions of Interest for 2013 Electric Racing Series

The Fédération Internationale de l'Automobile is the governing body for world motor sport
and the federation of the world's leading motoring organisations. It is a non‐profit making
association and brings together 228 national motoring and sporting organisations from 132
countries on five continents. Its member clubs represent millions of motorists and their
families.

In the context of an increasing environmental pressure on human activities, motorsport
occupies a particular position of responsibility and has a long tradition of pioneering
technological progress. The FIA holds a unique position to offer a perfect showcase for the
development and the promotion of innovative solutions to ensure that mobility remains
environmentally friendly.

One of the federation's main objectives is to work on the creation of a new high profile
championship, designed to be the flagship of the FIA's sustainable strategy: the FIA Formula
E Championship ("Championship").

The FIA has set itself the target to launch this Championship in 2013. As such the federation
calls for expressions of interest to identify a candidate interested in acting as the official and
exclusive agent of the FIA for the organisation and promotion of the Championship under
the Key Parameters defined in Appendix A, with a view to concluding a three year contract
(2013, 2014 and 2015).

The selection process is open to all candidates capable of conducting such a role for the
organisation and the promotion of this Championship.

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Audi EV Urban Concept car: the first photo

Audi has only teased us so far with sketches of its new city car duo, the Urban Concept and its open-top sister, the Urban Spider Concept. Now it's lifted the lid and issued these first photos of its 2011 Frankfurt motor show debutants.

They're tiny electric runabouts, with two seats and an electric powertrain. Kind of gives us an idea of what a sub-Audi A1 city car could be in future.

Tellingly, though, parent company Volkswagen is set to show a single-seat electric project at the 2011 Frankfurt motor show, as we reported this week.

Stretching to 3200mm long, 1700mm wide and just 1200mm tall. These cars are a showcase for Audi's lightweight knowhow, and they make use of carbonfibre reinforced plastic for a sub-500kg kerbweight, although the exact mass has not yet been disclosed.

A pair of electric motors is driven by lithium ion batteries and Audi claims a 40-mile range for their city car pair.

The Audi Urban Concepts will be revealed in full at the 2011 Frankfurt motor show on 13 September.

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BMW face shortage of skilled EV engineers [video]

BMW are vying to find enough wunderkinder to make their electric vehicles.

An aging workforce and declining enrollment in technical studies caused the shortfall of available engineers in their home country to rise to an all-time high of about 77,000 last month, according to the VDI German engineering association.

BMW aims to hire 800 people at its factory in Leipzig, as part of an expansion for the production of the i3 electric city car and the i8 hybrid super car.

"Until about two years ago, we had hardly heard of companies in the region struggling to find skilled staff," Leipzig Mayor Burkhard Jung said.

The shortage may threaten the competitiveness of BMW, Porsche, Volkswagen AG and Daimler AG as they expand with electric vehicles. A third of Germany's large companies now consider the skilled-worker shortage as a business risk.

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GM and LG to Jointly Develop Electric Vehicles

General Motors and LG Group will jointly design and engineer future electric vehicles, expanding a relationship built on LG’s work as the battery cell supplier for the Chevrolet Volt and Opel Ampera extended-range EVs.

The definitive agreement signed Wednesday will help GM expand the number and types of electric vehicles it makes and sells by using LG’s proven expertise in batteries and other systems. For LG, the arrangement represents a widening of its portfolio as an automotive solution provider.

“Many solutions for tomorrow’s transportation needs may be available more quickly by building on our partnership strategy,” said GM Vice Chairman Steve Girsky. ”Consumers benefit by getting the latest fuel-saving technology faster if we work with the best suppliers and we save time and money in the development process.”

The success of the extended-range propulsion system in the Volt and Ampera led to exploring other collaborations in the electrification of the automobile. Teams of LG and GM engineers will work on key components, as well as vehicle structures and architectures. Vehicles resulting from the partnership will be sold in many countries.

The GM-LG relationship that began with LG delivering the cells for the battery pack of the Chevrolet Volt and Opel Ampera expanded last year with work on a demonstration fleet of Chevrolet Cruze electric vehicles. These vehicles were used as official vehicles of the G20 summit in Seoul are now in the phase of market-testing to learn more about capabilities and requirements.

“This is a strategic development for LG and we fully support GM’s goal to lead the industry in the electrification of the automobile,” said Juno Cho, president and chief operating officer of LG Corp.

Accelerating the pace of roadworthy technology is more important than ever with the announcement of a number of more stringent emission and fuel consumption regulations around the world, including the recent agreement calling for a U.S. Corporate Average Fuel Economy (CAFE) of 54.5 mpg (23.2km/l) by the end of the 2025 model year. Electric vehicles, which have no tailpipe emissions and require no gasoline, are expected to play a major role in reaching the CAFE goal.

Timing of the launch of the first vehicles resulting from the partnership will be announced closer to market readiness. The agreement does not involve an exchange of equity between the companies.

GM and LG have been running a Chevy Cruz EV demo fleet in Korea for at least the last year!

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TRANSLOGIC: AC Propulsion's Electric Car Technologies [video]

The Translogic web TV series take Tom Gage CEO of AC Propulsion for a drive to talk about how ACP are driving the commercialization of electric vehicles worldwide.

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Disassembling a Toyota RAV4 EV battery pack [video]

We recently found a Youtube based TV series called ElectricThrust that focuses on EVs.

The RAV4 EV is an all-electric version of the popular RAV4 SUV produced by Toyota. With only 800 left on the road today, they were quickly dying off; That is, until Toyota teamed up with Tesla to mass produce these vehicles by 2012.

Clint, along with battery guru Derek Barger from Click High Tech Systems LLC, Broke into this EV to find out why it is starting to lose its "pep" With over 130,000 miles tacked onto it's battery pack the Rav4 is still running considerably well!

The most recent 'episode' was uploaded 8 months ago and their URL is dead so this series may be DOA but we will keep you posted on any new episodes.

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VW to unveil Single-Seat Electric Car

Volkswagen is poised to unveil a single-seat, ultra-frugal, zero-emission electric car. The German carmaker also plans to offer a “full-service package” for customers of its electric cars by selling them power from renewable sources, Jürgen Leohold, head of research, told the Financial Times.

VW’s one-seat concept or experimental car will showcase the carmaker’s ambition to build vehicles that generate no carbon dioxide, even on a “well-to-wheel” calculation that takes into account the carbon dioxide generated by power plants.

“It’s a new kind of mobility – a new vehicle concept,” Mr Leohold said. “Also, it’s physics. If you limit a car to one person, you can make it smaller, less weight, you need less energy to transport the person, and then obviously … it can be better on CO2 and fuel efficiency”.

Mr Leohold said that the single-seater concept car, to be unveiled within weeks, was designed for limited purposes, such as commuting, and that most drivers would want a larger vehicle for longer trips.

He declined to reveal the car’s range, top speed or other details ahead of its unveiling.

VW’s research head said that the one-seater would be “even better” than the XL1 Super Efficient Vehicle, a diesel-electric plug-in hybrid capable of 313 miles per gallon which the company unveiled in January.

Mr Leohold said that the car’s CO2 count “depends on what kind of electricity you put in the battery”, but if powered from renewable sources it would be “zero”.

Single-passenger vehicles are a rarity in the car industry apart from niche products such as the Segway scooter – which is prohibited from roads in many countries – or the ill-fated Sinclair C5, a British-designed electric tricycle launched in 1985 that flopped because of safety and other concerns.

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Toyota unveil EV racing prototype

Toyota Motorsport GmbH (TMG) has revealed further details of its plan to make Nürburgring history on 29 August by setting a new electric vehicle (EV) lap record on the demanding 20.832km Nordschleife.

TMG's high-performance electric powertrain will power the car as it aims to significantly improve on the current lap EV record of 9min 1.338secs. Based on unofficial testing and depending on weather conditions, TMG expects to hit lap-record pace immediately, with additional days scheduled as back-up.

The TMG electric powertrain uses two electric motors to deliver peak power of 280kW and a top speed of 260km/h with zero emissions. That makes it ideal to power any future single-make electric motorsport series and TMG will begin commercial sales of its electric powertrain technology in 2012.

Total weight of the two-seater sports car is just 970kg, including the lithium-ceramic battery which allows for nimble handling around the demanding Nordschleife, essential for setting a competitive lap record.

TMG General Manager Electric & Electronics Ludwig Zeller said: "We want to demonstrate the high level of performance which can now be reached with an electric powertrain, not only in motorsport terms but as part of TMG's existing development work on road car EV technology. There is no more evocative place to illustrate this performance than on the Nordschleife. Our target is to beat the existing record by more than just a few seconds because that will demonstrate just how far our technology has developed since TMG began working on KERS systems in 2007. Many people are still dreaming of an electric future for motorsport; at TMG we believe this is much closer than some think and we intend to show what can be achieved with a high-performance electric powertrain."

TMG today revealed the first images of its electric vehicle, with a modern, dynamic livery from Aguti which captures a sense of electrifying speed. These images can be seen by clicking here.

TMG is also proud to announce its partners in this lap record attempt, all of whom enjoy visible branding on the electric vehicle. Aguti created and implemented the livery concept while rational motion integrated the electric powertrain, traction battery and control strategies. EVO Electric motor technology delivers the power and Yokohama is the tyre supplier.

Official timers will be present to authenticate the lap record while video and a photography crew will record a milestone achievement in EV development. These materials will be made available to all media immediately after any successful record attempts.

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BMW i3 EV caught being filmed for a commercial [video]

Youtuber jprothe saw the BMW i3 Electric Vehicle being filmed today on Wacker Drive in Chicago.

The i3 is built around a new chassis concept called LifeDrive, which divides the vehicle into sections for Life, the passenger compartment, and Drive, the powertrain and battery. For the i3, the bottom half of the car is the Drive section, and is made mostly of lightweight aluminum; the Life passenger compartment sits on top and is built from carbon-fiber reinforced plastic (CFRP). Employing these lightweight materials keeps the i3's weight down to just 2750 pounds. The Nissan Leaf, for comparison, tips the scales at 3366 pounds.

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Buckeye Bullet 3 to Attempt 400 MPH Electric Vehicle Speed Record

Last year Ohio State’s streamlined Buckeye Bullet supercar made headlines as it shattered the world speed record for an electric vehicle by clocking in a blistering 291 miles per hour. The team is back this year with plans for their next-generation racer, which they expect will be able to hit speeds in excess of 400 mph.

The Buckeye Bullet 3 is being built from the ground up on an entirely new platform that includes an optimized aerodynamic shape, two custom-made electric motors by Venturi, and a set of prismatic A123 batteries.

In order to improve upon the performance of the Buckeye Bullet 2.5, the team is harnessing the Ohio Supercomputer Center to develop their next-gen land speed racer. Through a series of aerodynamic simulations they have come up with a completely new platform for the Buckeye Bullet 3 that will reduce drag by 5%, place the driver in front of the tires to conserve volume, and improve the vehicle’s overall handling and balance.

The team is also developing wind deflectors to be installed beneath the vehicle to improve stability and further minimize drag. According to the project’s chief engineer Cary Bork, “What sets the new design apart from the previous Buckeye Bullet vehicles is that at these higher speeds it is possible to produce shock waves under the vehicle. Such shock waves under the vehicle negatively affect the vehicle drag and can produce lift. Lift is undesirable in this application. Minimizing or eliminating these shock waves is critical to ensuring the safety and stability of the vehicle.”

Design work on the project is expected to be completed by the end of this summer, and the vehicle will be constructed over the course of the coming academic year.

Buckeye Bullet

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GE gets $5.9M research grant to develop non-rare earth EV motors

The General Electric Global Research Center has been awarded a $5.9 million grant for advanced vehicle technology by the U.S. Department of Energy.

GE will provide an additional $6 million for the project, which will develop new high-performance electric motors with non-rare earth materials.

The availability of rare earths has been limited as China, the major supplier, limits exports.
The GE funding is part of $175 million that the Department of Energy is doling out to 40 projects in 15 states for advanced vehicle research over the next three to five years.

The projects, which are expected to leverage additional investments totaling over $300 million, will target new innovations including better fuels and lubricants, lighter weight materials, longer-lasting and cheaper electric vehicle batteries, and more efficient engine technologies.

As China tightens its grip on rare-earth minerals, which play a vital role in smartphones, TVs and computer hard drives, the Energy Department has been making a push to produce electric vehicles and turbines without them.

The U.S. consumes about 10,000 metric tons of rare-earth materials annually, according to the U.S. Geological Survey, and increasingly relies on metals like neodymium and dysprosium for the powerful magnets used in the high-performance drive systems of electric motors and turbines.
China controls 97 percent of supplies of these 17 elements. There are currently no mines for rare-earth minerals in the U.S.

Rare earth minerals have magnetic and conductive properties not found in the rest of the periodic table. Research like that being conducted at GE aims to work around limitations on supply.

"This announcement is a win-win for the Capital Region and will be a shot in the arm for our clean energy economy," U.S. Sen. Charles Schumer said Wednesday. "This funding will help improve the fuel efficiency of next generation vehicles and advanced motor designs."

The award will help automakers achieve recently announced fuel efficiency standards, Schumer said. Last month, President Obama announced mileage standards for cars and light trucks that will bring fuel efficiency to 54.5 miles per gallon by the 2025 model year.

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DOE Awards $175 Million in Vehicle Efficiency Development Grants

U.S. Energy Secretary Steven Chu announced that the DOE is providing more than $175 million to 40 projects across 15 states over the next three to five years to accelerate the development of energy-efficient-vehicle technologies.

The projects will pursue innovations in fuels and lubricants, lighter weight materials, longer-lasting and cheaper electric vehicle batteries and components, and more efficient engine technologies, according to a DOE announcement.

Among the grant recipients, United States Automotive Materials Partnership will validate crash models for carbon-fiber composites that would enable the use of lightweight composites in primary-structural automotive crash and energy management applications.

Penn State University will develop a high energy density lithium-sulfur cell technology that significantly reduces battery size, and improves performance and life.

MIT will investigate the use of new lubricant formulations that target differing lubrication requirements of the major engine subsystems.

A complete list of the 40 grant recipients is available at the link below.

DOE Funded Projects

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GM Does Deal With A123 – Will Launch 1st Pure Battery-EV in 2014

General Motors has inked a deal with U.S. battery supplier A123 – a deal that well-placed sources say confirms the maker’s plans to put at least one battery-electric vehicle into production by 2014.

The maker has a separate deal with LG Chem to produce lithium-ion batteries for its Chevrolet Volt plug-in hybrid. The Korean maker beat out A123 for that contract and is now in the process of setting up a new factory to produce Volt batteries near Grand Rapids, Michigan. Production of the Volt is now ramping up and, along with the similar Opel Ampera, GM hopes to produce as many as 60,000 plug-ins next year.

The new alliance will focus on an entirely different range of vehicles, GM spokesman Kevin Kelly hinted. “It is not for the Volt or the next-generation Volt. This is for a different application, but we can’t get into what this is for or the timing.”

While Kelly declined to comment, GM sources noted that the maker now hopes to expand into a broad range of “electrified” vehicles, from conventional hybrids to plug-ins and pure battery-electric vehicles, or BEVs. The A123 batteries will be utilized for the latter group.
Precisely what is in store is unclear, though there could be battery-electric models sold through “multiple brands,” according to sources. The first of the BEVs is expected to reach market by 2014.

While a variety of different platforms, large and small, have been under study, it appears the first battery-electric models will be in the small car class and similar to the low-volume demonstration fleets GM has launched in two of the world’s fastest-growing automotive markets. In India, the maker has electrified its compact Chevrolet Beat, while in China it has opted to go with the similarly-sized Sail. In Korea GM have a test fleet of GM Daewoo based Chevrolet Cruze EVs and GM Daewoo Lacetti Premieres.

China, in particular, has been pressing the auto industry to adopt battery power as a way to reduce dependence upon imported oil. It is likely to be one of several initial markets for the new GM battery cars.

GM may also go up-market, suggested another source. Its Cadillac brand has been considering several ways to use battery propulsion, though a plan to develop a luxury version of the Volt was rejected by CEO Dan Akerson who is, however, a corporate cheerleader for alternative propulsion.

The decision to go with A123 – which was the first runner-up in the bidding to supply batteries to Volt – reflects the fact that lithium-ion technology is evolving fast. There are about 14 different “families” of lithium chemistry, each with distinctly different properties. Some hold more energy, others store less but permit power to be drawn down more quickly, so some formulations are good for conventional hybrids, while others work better for battery-electric applications.

The latest version of the A123 nanophosphate chemistry appears particularly well-suited to pure battery-electric vehicles, several GM sources explained. It has a higher energy density – a measure of how much power can be stored in a given mass. And more of the potential capacity of the battery can be used.

With the batteries in the Volt, only about 60% of the total 16 kilowatt-hours of capacity are actually used, day-to-day. With the A123 pack that might top 70% or higher – which means fewer batteries are needed. And with lithium batteries running well north of $500 a kWH, that translates into significant savings.

Perhaps equally important, the A123 packaging is more flexible than LG Chem’s, which makes it easier to squeeze a lot of batteries into the nooks and crannies of a small car, rather than the large, T-shaped pack used in the Volt.

With the planned 2014 launch of its first pure batter car GM will enter into an increasingly crowded market. Nissan launched the first mass market battery car, the Leaf, late last year, shortly after followed by Ford’s Transit Connect Electric. Ford will begin a phased roll-out of its Focus Electric later in 2011, with Toyota, Mitsubishi, Honda and Nissan’s Infiniti among the many major other brands getting into BEV production. Meanwhile, start-up Tesla is one of many automotive wannabes also entering the fray, its Model S sedan due to market next year.

Both LG Chem and A123 are vying to supply those carmakers – as are a variety of other battery producers. The batteries for the GM BEVs will be produced at a plant in Livonia, a suburb of Detroit, where A123 already employs 775 people, a workforce expected to rapidly grow as a result of the new contract.

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